NATIONAL TECHNICAL UNIVERSITY OF ATHENS
SCHOOL OF MINING AND METALLURGICAL ENGINEERING
Section of Metallurgy and Materials Technology
Laboratory of Metallurgy
 
HYDROMETALLURGY UNIT

 
 
c. Precipitation
 

The principle technology to recover or remove metals from a solution is by chemical precipitation. Chemical precipitation includes two secondary removal mechanisms, co-precipitation and adsorption. Precipitation processes are characterized by the solubility of the metal to be removed. They are generally designed to precipitate trace metals to their solubility limits and obtain additional recovery by co-precipitation and adsorption during the precipitation reaction

There are many different treatment variables that affect these processes. They include the optimum pH, the type of chemical treatments used, and the number of treatment stages, as well as the temperature and volume of the solution, and the chemical specifications of the metalls to be recovered. Each of these variables directly influences treatment objectives and costs. Studies are performed to optimize the relevant variables, so that goals are met and costs minimized.
 
In theory, the precipitation process has two steps, nucleation followed by particle growth. Nucleation is represented by the appearance of very small particle seeds which are generally composed of 10–100 molecules. Particle growth involves the addition of more atoms or molecules into this particle structure. The rate and extent of this process is dependent upon the temperature and chemical characteristics of the wastewater, such as the concentration of metal initially present and other ionic species present, which can compete with or form soluble complexes with the target metal species.
 
Determining the optimal pH range to facilitate the maximum precipitation of metal is a difficult task. It is typically accomplished by laboratory studies rather than theoretical calculations. Often the real solutions behave differently and the theoretical metal solubilities and corresponding optimal pH ranges can vary considerably from theoretical values.

 


 



Iron precipitation as Jarosite
 



Aluminum precipitation as Alunite
 



Nickel Precipitation by MgO Pulp



Nickel Precipitation by CaO pulp